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Mr.Ed

Mr.Ed

Posts : 1427
Join date : 2010-02-12
Age : 74
Location : S/E Ohio

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PostSubject: RZR Rebuild   RZR Rebuild Icon_minitimeWed Jan 04, 2012 6:07 pm

Tore into the front of the RZR today, what a mess, got about a gallon of mud and leaves just in the front. After I took the wheels off I made a close inspection as to why there was play in the front end. Found lower ball joint movement ,both sides, enough movement to to replacement them, lower A arm bushings had some wear causing more movement replaced all 8 of them, wheel bearings had small amount of play decided to replace them too while I was in there.Sure glad I bought a press.

Had to take the nose off to get the A arm bolts out, which exposed the entire mud filled radiator. Going to try and figure out a way to make the plastic in front of the radiator removable. T stat on order should be here tomorrow.
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Tequila

Tequila

Posts : 433
Join date : 2010-07-26

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeWed Jan 04, 2012 6:16 pm

How many miles do you have om this Mr. Ed?
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Mr.Ed

Mr.Ed

Posts : 1427
Join date : 2010-02-12
Age : 74
Location : S/E Ohio

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeWed Jan 04, 2012 7:18 pm

1600 mi. Could of gotten by with just a ball joint replacement, but decided to just do it all and be done with it.

At least it doesn't use any oil like the other one did Very Happy
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gump

gump

Posts : 717
Join date : 2010-04-30
Age : 43
Location : millerstown PA

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeWed Jan 04, 2012 8:38 pm

Hmmm and you all say i can break an anvil...
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Ruger

Ruger

Posts : 1634
Join date : 2010-02-01
Location : Off the Grid

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeThu Jan 05, 2012 7:35 am

RZR Rebuild 863336
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scooter

scooter

Posts : 239
Join date : 2010-11-21
Age : 33
Location : PA

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeThu Jan 05, 2012 11:22 am

Started to remove all skid plates and a-arm guards, have a huge pile of junk on the shed floor. Have a new rear panel coming also. Then need to grease and change the oil.
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gump

gump

Posts : 717
Join date : 2010-04-30
Age : 43
Location : millerstown PA

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeThu Jan 05, 2012 12:37 pm

? A new rear panel?
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scooter

scooter

Posts : 239
Join date : 2010-11-21
Age : 33
Location : PA

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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitimeThu Jan 05, 2012 11:03 pm

gump wrote:
? A new rear panel?

Back window
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PostSubject: Re: RZR Rebuild   RZR Rebuild Icon_minitime

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